Generator Maintenance

General Inspection

When the generator set is run for preventive maintenance purposes, the attending service engineer needs to be alert for mechanical problems that could create unsafe or hazardous conditions. Following are several areas that should be inspected frequently to maintain safe and reliable operation.

• Exhaust system: With the generator set operating, inspect the entire exhaust system including the exhaust manifold, muffler and exhaust pipe. Check for leaks at all connections, welds, gaskets and joints, and make sure that the exhaust pipes are not heating surrounding areas excessively. Repair any leaks immediately.

• Fuel system: With the generator set operating, inspect the fuel supply lines, return lines, filters and fittings for cracks or abrasions. Make sure the lines are not rubbing against anything that could cause an eventual breakage. Repair any leaks or alter line routing to eliminate wear immediately.

• Air intake system: Check the turbocharger (if applicable) and associated components. Clean or replace air cleaner filter elements based on the conditions in which the generator set operates.

• DC electrical system: Check the terminals on the starting batteries for clean and tight connections. Loose or corroded connections create resistance which can hinder starting.

• Engine: Monitor fluid levels, oil pressure and coolant temperatures frequently. Most engine problems give an early warning. Look and listen for changes in engine performance, sound, or appearance that will indicate that service or repair is needed. Be alert for misfires, vibration, excessive exhaust smoke, loss of power or increases in oil or fuel consumption.

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